Downloadable Instructions are at the Bottom of this Page

Ram Promaster Alex ESD Troubleshooting Guide – Key Fixes

🚪 1. Door Does Not Move at All

  • Check Fuse – Ensure power supply fuse is intact.
  • Battery Voltage – Make sure control box is getting power.
  • Check main harness connection – Wiggle or unplug/replug black connector at control box.
  • VSS interference? – If door won’t close while driving, check vehicle speed sensor wiring (VSS).

🛑 2. Door Starts Moving Then Stops

  • Check drive belt – May be too tight or too loose.
    • Belt should have 6–7 teeth of tension when door is closed.
  • Check encoder cable – This is on the motor side. If it’s loose or damaged, reprogram or replace.
  • Reprogram system:
    • Turn off ignition → unplug & replug control box → ignition on → press driver switch.
    • Door will cycle open/close with beeps, then stop open.

🔁 3. Door Closes Then Reopens

  • Obstacle detection triggered – Clean belt track and check for physical obstructions.
  • Potentiometer adjustment (on control box):
    • Turn clockwise to make obstacle detection less sensitive.

🎛️ 4. Door Doesn’t Work from Handle or Remote

  • Handle microswitch should not be pressed when handle isn’t being pulled.
  • Reprogram handle or remote:
    • For handle: Move jumper to J2, hold handle open for 3 sec → LED blinks.
    • For remote: Move jumper to J1, press remote 3 sec → LED blinks.
  • Check battery in the remote or replace if weak.

🎤 5. Beeping Sounds

  • Continuous while opening/closing = Learning mode or obstacle
  • Long beep while closing = Encoder or belt error
  • Fix:
    • Re-check encoder cable
    • Reprogram cycle
    • Adjust belt and potentiometer

⚙️ Key Fix Actions (Quick Links)

  • Reprogram Door: Page 1-2 in manual
  • Adjust Belt: Page 16
  • Reconnect Encoder/Check Motor: Page 17
  • Remote/Handle Reprogram: Page 2
  • Potentiometer Sensitivity Adjust: Small dial on control box

🧰 If You’ve Tried That and Still Stuck…

Let me know:

  • What exactly does/doesn’t work (buttons, remote, handle)?
  • Is the door moving at all?
  • Do you hear any beeping or motor sounds?
  • Has anything been replaced or adjusted recently (belt, lock, motor, etc.)?

We’ll go step-by-step to get it sorted.

Downloadable Instructions

Information Pamphlet